120 beds passed visual inspection. The assembly test caught a bracket that jammed and caught hands.
A UK retailer ordered 120 Queen-size gas-lift storage beds — white velvet, diamond-tufted headboard, LED strip. I checked every carton: packaging intact, velvet unscuffed, hardware bags sealed and labelled.
Then I had the factory assemble one full unit on the floor. The gas-lift struts lifted smooth and held position — but the side-rail bolts required excessive force, and the bracket edges caught hands during alignment. On a flat-pack bed, if it's hard for a trained worker, it's impossible for a customer at home.
I held the batch. The factory reworked the bracket design — chamfered edges, wider bolt holes, smoother strut engagement. Re-test passed cleanly. 120 sets shipped with corrected hardware and updated instructions.
Assembly jam caught in hands-on test · brackets reworked by factory · 120 sets delivered with corrected hardware · zero customer complaints